Aluminium bandsaw HBM800-1201ALU

Sawing aluminuim and non-ferrous metals economically

The aluminium bandsaw HBM800-1201ALU is specially designed for sawing ingots and billets made of aluminium or comparable non-ferrous metals such as magnesium. They cut quickly, reliably, precisely and with a small kerf, thus contributing to future-proof, resource-saving production. The aluminium saw can be designed to suit the application, from simple automatic machines with chip conveyors to automated, interlinked saw cells with integrated chip extraction.

  • Behringer aluminium bandsaw HBM800-1201ALU

    Aluminium bandsaw HBM800-1201ALU

  • Behringer aluminium bandsaw HBM800-1201ALU sturdy saw frame

    HBM high-performance aluminium sawing unit

  • Behringer aluminium bandsaw HBM800-1201ALU servo feed system

    Servo feed system for short non-productive times

  • Behringer aluminium bandsaw HBM800-1201ALU roller band guide provides high cutting speeds

    Roller band guides with integrated spray lubrication

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    Sawing example aluminium 800 mm diameter

Features of the aluminium bandsaw HBM800-1201ALU

  • Prepared for automation
    A powerful machine concept puts high demands on material handling. The production band saws of the HBM series are often configured as automated sawing systems. Therefore, the machines are already prepared in the basic configuration for the connection of extensive material handling equipment.

  • Chip disposal suitable for the application
    In the high-performance sawing of aluminium and non-ferrous metals, large quantities of chips are produced that have to be removed reliably. Whether with chip conveyor or connected to a central extraction system - the chip removal of the HBM aluminium saw grows dynamically with your requirements.

  • Servo downfeed system
    The saw feed is carried out by means of a ball screw and servo motor. This results in significantly shorter idle times and more precise saw feeds. Your advantage: higher cutting performance and longer band life!

  • 1° inclination of the saw band
    simplifies sawing in and out of wide flat materials and reduces burr formation.

  • Automatic guide arm
    Optimum sawing result without any adjustments - even with frequently changing material sizes.

  • Roller band guides
    ensure precise guidance of the saw band even at extremely high blade speeds. For a long service life, the bearings of the rollers are centrally lubricated by an automatic lubrication system.

  • Micro Spray System
    for process-safe lubrication of the saw band with spray oil. Due to the special arrangement of the spray nozzles, the saw band is reliably moistened even at high speed.

  • Economical use of carbide saw blades
    due to robust design, use of latest servo technology and well dimensioned chip disposal.

  • Precision portal-design guide system
    The combination of stable, low-vibration saw frame and the linear guide system in portal design ensure the best cutting results and maximum service life.

  • Cast iron band guiding parts
    are made by Behringer and provide vibration damping directly at the cutting edge, thus increasing tool life.

Individual Configuration

The aluminium bandsaw HBM800-1201ALU can be configured perfectly to your requirements with numerous options. This is how you get the most out of your production. Our experts will be pleased to advise you. We look forward to your inquiry.

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Technical data aluminium bandsaw HBM800-1201ALU

Cutting range 90° round 800 mm
Cutting range 90° flat 1,200 x 800 mm
Smallest dimension to be sawn round 50 mm
Smallest dimension to be sawn flat 50 x 50 mm
Feeding length single stroke 600 mm
Drive power 22 kW
Blade speed 250 - 1,500 m/min
Saw blade dimensions 10,220 x 41 x 1.3 mm
Rest piece length in automatic operation 100 mm
Total power 33 kW
Saw feed servo-feed via ball screw
Material feed ball screw
Material clamping hydraulic
Saw blade cleaning electrically driven chip brush
Length 2,900 mm
Width 6,000 mm
Height 3,000 mm
Weight 7,300 kg
Material support height 800 mm

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We look forward to getting in touch with you.

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